DVD-R Production System - MSH-6131

Summary

This new model of DVD-R in-line production system developed by Pioneer, in collaboration with TDK Corporation, has realized disc production for the fastest recording speed (16x) and the highest-level productivity (i.e. cycle time of 2 seconds).

This system produces DVD-R discs in-line from molding to final product before pre-writing. The system consists of two active side molding machines, a dummy side molding machine, cooling conveyers, dye coaters, a baking unit, a sputtering machine, an outer edge cleaner, a dummy disc loading unit and bonding unit. Inspection units for dye coated discs and final discs are also built in the system.

General Specification

(1) Mechanical cycle time 2.0 seconds
      * The total cycle time for DVD-R depends on stamper, dye material and process condition.

(2) Product specifications DVD-R Ø 120 mm (one side / Dummy)

System Description

Molding Machine
Model No. : JSW J40ELIII-DK
Molding machine : Electric servo injection (Japan Steel Works) x3
Take our robot : Yushin DRD III-40 (for signal), DRD-D3 (for dummy)

Mold Die
DVD-R molds (Tohoku Pioneer Corporation) : MSH - 3158 for DVD-Rx2
Dummy side mold without stack lib (Tohoku Pioneer Corporation)  : MSH-3161 for DVD-R x1

Dye Coater
Spindle rotation : AC servo motor / multi step speed control with max. 10,000 rpm
Number of coaters : Six cups

Dye Coated Disc Inspection for DVD-R
Model : Basler S300 DVD-R scanner

Sputtering Machine
Model No. : Swivel 2003 1.4S (Unaxis) or
Model No. : Stella S-100 Ver. 5.8 (Shibaura)

Bonding Unit
Number of Coaters : Two dispensers and two spin coaters
Spindle rotation : AC servo motor / position control
UV curing method : Stop under (focus type)

Final Disc Inspection with tilt inspection
Model : Basler S300 DVD-R scanner

Air conditioner
Model No. : 4000 PWSL (JAM-SAM Co. Ltd.)
Appearance : W2800 x L1050 x H2450 (mm)