CD-R Production System - MSH-6110

Summary

This system produces CD-R discs in-line from molding to final product before printing. The system consists of three molding machines, a cooling conveyer, dye coaters, a baking unit, a sputtering machine, outer edge cleaner and finishing part. Inspection units dye coated discs and final discs are also incoporated in the system.

Main Features

(1) High Productivity - with 3 molding machine
(2) Short cycle time - 1.8 sec of cycle time as finishing system
(3) High Reliability & Quality
(4) Small foot print - 6.5m by 8.5 m

System Description

Molding Machine
Model No. : J40ELIII-DK (JSW)
Molding machine : Electric servo injection (Japan Steel Works) x3
Take our robot : DRD II-40 (Yushin)

Mold Die (Tohoku Pioneer Corporation)
DVD-R mold : MSH - 3153 (I.D. : Ø 22 mm)
                        MSH-3154 (I.D. : Ø 34 mm)

Dye Coater
Spindle rotation : Max. 10,000 rpm/multi step speed control
Nozzle Mechanism : AC servo motor / position control
Dye dispense mechanism : High pressure tank + air operate valve
Number of coaters : Six cups

Dye Coated Disc Inspection
Model : Dr. Schenk scanner ISM or BASLER S300 Cd-R scanner

Baking Unit
Heat source : Hot dryer
Air flow temperatures : Upto 100°C (Conditioned down flow HEPA)

Sputtering Unit
Model No. : Swivel 2000 (Unaxis) or Stella S-100 (Shibaura) on required

Edge Cleaner
Spindle rotation : Max. 10,000 rpm/speed control
Number of coaters : Two cups
Edge Cleaning material (Solvent) : DAA

UV Curing Units
UV Lamp model : UVX-02028 (USHIO)

Final Disc Inspection
Model No.: Dr. Schenk Scanner ISM or BASLER S300 CD-R scanner